Siemens S7-200 with MicroWin Course Modules

Siemens S7-200 (Modules 1-2)

Duration: 2 days

Course Outline

Module 1
This module introduces S7-200 family hardware focusing on PLC Basics, an introduction to MicroWin, reviewing numbering systems and memory layout. The student then reviews how to configure the CPU in an S7-200 project, how to create and modify symbols and finishes with bit level instructions.
Lessons
   PLC Basics
   System Overview
   Introduction to MicroWin
   Numbering Systems
   Memory Configuration
   CPU Configuration
   Symbols
   Bit Level Instructions
Module 2
This module begins with the operations of timers and counters in the S7-200 family and then moves on to special memory blocks and data manipulation. The student will review forcing and review some of the tools & skills provided in other sections with a focus on troubleshooting.
Lessons
   Timers
   Counters
   Special Memory
   Data Manipulation
   Forcing
   Troubleshooting
(source : http://www.automationtraining.ca/)

PROFIBUS using Siemens S7-300 (Modules 1-2)

PROFIBUS using Siemens S7-300 (Modules 1-2)

Duration: 2 days

Course Outline

Module 1
This module begins with an introduction of the training demo and then addressing methods available with the S7 family is covered. Next, there is a PROFIBUS overview followed by PROFIBUS Cabling. Students will receive a basic understanding of the function of GSD files. Students will learn how to configure, add and define slaves. To complete the module, the student will be able to apply the error OB's that apply to PROFIBUS communication.
Lessons
   Introduction to the Demo
   Addressing Methods
   Overview
   Cabling
   GSD Files
   Configuring and Adding Slaves
   OB82 OB86 and OB122
Module 2
In this module the student will be able to configure remote I/O devices on PROFIBUS, troubleshoot I/O communication faults and use FC125 to program diagnostic functions. Next, the Sync/freeze commands are covered, as well as, deactivating DP I/O and reading diagnostic data from a slave. To conclude the module using a CPU as a DP slave is explored.
Lessons
   Remote I/O - Diagnostics
   Remote I/O - FC125
   Sync/Freeze Deactivating
   CPU as a Slave

PROFIBUS using ControlLogix

Duration: 1 day

Course Outline

Module 1
This module covers all aspects for using PROFIBUS with ControlLogix and the Woodhead SST PROFIBUS card. An overview is given to provide the terminology and advantages of PROFIBUS. The hardware side is reviewed including cabling, connectors and termination. Details about the SST PROFIBUS scanner card and the SST Configuration Tool provide the student with the knowledge to configure and begin using the module. Finally, helpful diagnostic troubleshooting tips are given for fixing errors on the network.
Lessons
  Overview
  Cabling
  SST PROFIBUS Scanner
  SST Configuration Tool
  Diagnostics

(source : http://www.automationtraining.ca/)

Siemens S5 with STEP 5 Course Modules

Siemens S5 (Modules 1-4)

Duration: 4.5 days

Audience: Anybody needing to maintain or program a S5 project

Prerequisites: Basic computer skills

Course Outline

Module 1
This module introduces fundamental PLC concepts, including the cyclical execution of the user program, a Hardware Overview of S5 Central Processing Units (CPU’s/PLC’s), including the CPU 95U, 100U, 115U, 135U and 155U, an explanation of how to set I/O addresses for the modules typically used by each of these CPU’s. Furthermore, there is a conceptual overview of Structured Programming techniques, including basic descriptions of the types of Blocks which constitute a user program and how they are “Called” in the User Program. Descriptions of Hardware are focused based on the type of Simulator being used in the classroom and the application requirements of the student. Students are shown how to determine the assigned addresses of devices connected to I/O Modules, based on the assigned module address and its associated I/O Module Wiring Diagram.
Lessons
   Introduction to PLC's
   Hardware Overview
   I/O Addressing Concepts
   Setting Module Addresses
   Setting PROFIBUS-DP Remote I/O Module Addresses
   Configuring a 95U as a DP Master
   Structured Programming Concepts
Module 2
This module focuses on the creation of or selection of an existing S5 Project, Performing an Overall Reset (Memory Reset) of the CPU, downloading the offline program to the PLC (Transfer of Blocks from the Program File to the PLC), and monitoring the programs contained in the blocks making up the PLC program (Organization, Program, Sequence and Function Blocks). This module also describes Basic S5 Operations, including normally open and closed “contacts,” “coils,” Set (Latch), Reset (Unlatch), Connector “Coils”, Negated Connector “Coils,” One-Shot Operations and how they are programmed, edited and monitored in Ladder Logic (LAD), Control System Flowchart (CSF), and Statement List (STL) representation. Translation rules for STL, CSF and LAD are emphasized. For example, some S5 Statements cannot be displayed in LAD. Others can be displayed in LAD, but may not display in LAD because of the way the STL program was created, for example, it ignored the LAD translation rules. In many instances, these STL Segments can be edited such that they will translate to LAD.
Lessons
   Step 5 Projects
   Basic Instructions in Ladder Logic
   Basic Instructions in Control System Flowchart
   Basic Instructions in Statement List
Module 3
This module continues the exploration of the Basic S5 instruction set, including Move (Load and Transfer), Timer, Counter, Comparison, and Math Instructions. Data Formats, Data Blocks and Function Blocks, including “Parameter Passing” are also covered in this Module. Application Examples and Exercises show program solutions based on the CPU being used, for example, Math Operations in a Low-End CPU (90U-95U-100U, 115U [941-944]), vs. High-End CPU’s, including (CPU 135U, and CPU 155U) or 115U Model CPU 945 CPU. LAD/CSF vs. STL solutions are also provided.
Lessons
   Timers
   Counters
   Comparison Operations
   Math Operations
   Function Blocks
   Data Formats and Data Blocks
Module 4
This module shows how to use a variety of S5 Tools to help troubleshoot a PLC program.
Lessons
   Documentation
   Searching
   Monitoring and Forcing
   Cross Reference Tools
   Interrupt Stack
(source : http://www.automationtraining.ca/)

Siemens WinCC Flexible Course Modules

Siemens WinCC Flexible (Modules 1-2)

This 2-day course is designed for maintenance personnel that must support a Siemens WinCC Flex system. Using a pre-written application in an S7 programmable controller, students will develop an HMI application for the WinCC Flex terminal.
Duration: 2 days
Audience: Maintenance level personal, or people who will be modifying existing systems.

Prerequisites: Basic Computer Skills a knowledge of S7 systems would be beneficial.

Course Outline

Module 1
This module provides an overview of the WinCC Flexible software and hardware terminals, an HMI product line developed by Siemens. It begins with an introduction of the software, teaching the student to launch, navigate, create and make use of the help files. Students will get to know the application, gather data, plan the tag database and design graphic screens, plan alarms and gain information that is required to operate the system. To conclude the module, the student will be able to create and configure new graphic displays and be able to navigate between windows.
Lessons
   Introduction
  Software Overview
  The Application
   Creating a Project
   Tags
   Screens - Simple Objects
Module 2
This module begins with the student learning about the Enhanced Screen objects such as Sliders, Gauges and Trends, and then incorporating them into an operator screen to control and monitor a PID loop running in the processor. As the module progresses, students will also learn how to use such WinCC Flexible utilities as the Status-Force Monitor, System Screens, Alarming and Security. The module concludes with students transferring their completed application to a Siemens MP Panel for testing.
Lessons
   Enhanced Screen Objects
   Status - Force Display
   Alarms
   Multiplex Tags
   System Screens
   Transferring the Application
   Security

Siemens S7-300/S7-400 with STEP 7 Course Modules (module 5-8)

Siemens S7-300/400 (Modules 5-8)
Course Outline

Module 5
The first part of this module reviews the concepts of Function Calls, Data Blocks and Funtion Blocks and includes some more advanced exercises for refreshing on key concepts. The module concludes with a significant amount of material covering indirect addressing methods such as POINTER and ANY data types, memory indirect and register indirect addressing methods.
Lessons
  Functions
  Data Blocks
  Function Blocks
  Indirect Addressing
Module 6
This module introduces the student to the system functions that copy sections of memory. Next, memory concepts in an S7 processor are covered. The student will learn instructions that shift or rotate bits in memory words and double words. All the shift and rotate instructions are covered for LAD, FBD and STL. The student will describe the operation of a Multi Instance Data Block, as well as, troubleshoot programs and create a Function Block. To finish the module Word Logic Instructions are covered.

Lessons
   Copy Functions
   Memory Concepts
   Shift and Rotate Instructions
   Multiple Instances
   Word Logic Instructions
Module 7
This module begins with Clock Functions where the student is shown how to handle date and time in an S7 program.  Next, the student will be introduced to the concepts of the Structured Control Language covering source files, the SCL Editor, compiling and monitoring.  The student will understand the different structures for each block and the order and attributes of the blocks will be discussed.  The module concluded by covering the essentials of programming expressions and statements in SCL.  
Lessons
   Clock Functions
   Introduction to SCL
   SCL Program Structure
   SCL Program Statements
Module 8
This module starts by going over the debugging tools in the STEP 7 software.  Next is an overview of PID control and how it is implemented in the Siemens PLC.  The student will be introduced to the concepts of Sequential Functions Charts (a.k.a. Grafcets) and finally, the S7 GRAPH programming language used for sequential controls is thoroughly covered using examples and exercises.
Lessons
   Debugging
   PID Control
   SFC Fundamentals
   S7-GRAPH Programming

(source : http://www.automationtraining.ca/siemens.asp)

Siemens S7-300/S7-400 with STEP 7 Course Modules (module 1-4)

Siemens S7-300/400 (Modules 1-4)
Course Outline
Module 1
This module provides an overview of the Siemens S7-300 system. The training demo is introduced, as well as hardware and system components used in a typical SIMATIC Step 7 system. Step 7 software is reviewed and students will set the PG interface. Configuring hardware is next and then students will receive insights into determining a module’s status. Memory concepts are covered along with how to create symbols and monitor/modify them with a variable access table. To complete the module the student will be able to use and interpret the bit logic instruction in ladder logic and statement list.
 Lessons
    Introduction to the Demo
    System Overview
    Step 7 Software
    Setting the PG I/F
   Configuring Hardware
   Module Status
   Memory Layout
   Symbols
   VAT Table
   Bit Logic Instructions
Module 2
This module begins with a review of the numbering systems used in PLC’s and then students will learn about accumulator memory; the basic instructions used to move values. Timer and counter instructions for the S7-300 and S7-400 families are covered. Next, data blocks are covered including how to address, edit, create and view in a VAT table. To conclude the student will learn to configure the clock memory byte in Step 7.
Lessons
  Numbering Systems
  Load and Transfer Instructions
  Timers
  Counters
  Data Blocks
  Clock Byte
Module 3
This module will give the student the tools that they need to be able to use OB Blocks including an overview, priority, startup, cyclic, asynchronous and synchronous blocks. Next, math and compare operations using STL programming are covered. The student will learn how to use Function Calls, Function Blocks and how to monitor a specific instance of a FC or FB block called multiple times in a program. To complete the module the student will understand the various types of jump operations that are possible in STL and the operation of the Label instruction.
Lessons
   OB Blocks
   Math Operations
   Functions
   Compare Operations
   Function Blocks
   Monitor With Path
   Jump Instructions
Module 4
This module will review Analog I/O and introduce I/O used on PROFIBUS. The student will then go on to Searching, Reference Data, Block Compare and Forcing. To complete the module a review of troubleshooting skills and Common Step 7 Tasks.
Lessons
  Analog I/O
  Profibus DP
  Searching
  Reference Data
  Compare Blocks
  Forcing
  Troubleshooting
  Common Tasks

(source : http://www.automationtraining.ca/siemens.asp)

S7 PLC with its Advanced and powerfur system

S7 PLC has various series. One of the most powerful S7 series is S7-400. S7 series is usually used in the family of the SIMATEC Controller. The S7-400 is very popular for its success in solving the automation process for the machinery along with the Totally Integrated Automation. Because of its power, the S7 series is used for complicated systems of many large manufacturers and industries. It can be used to process and operate the machinery of the manufacturers automatically. The advanced technology of the S7 PLC has interested many manufacturers. 

S7 PLC - Related Applications
As previously mentioned, S7 PLC has an advanced program and power, and therefore it attracts many manufacturers to use the program. The most popular applications with the S7 program are as follow: 
• Woodworking
• Machine and special machine building 
• Automotive industry and its all of the assembly lines 
• Power generation and distribution 
• Chemical industry and petrochemicals 
• Food and beverages industry 
• Paper and printing industry 
• Process engineering, such water supply and waste water treatment 
• Steel industry etc. 

The usage of the S7 program should use certain CPU spectrum. One of the variants for the CPU spectrum that suit to the S7 program is CPU 414-H/417-H Failsafe CPU. The series of the PLC for S7 has proven to be successful to be used in many manufacturers and assembly lines. Thus, if you have a factory that needs to have the more modern PLC, then you should select the S7 PLC. 

S7 PLC -Simple Installation Method
When you have chosen the S7 PLC for your factory and are about to install it, you need to have the following: 
• A power supply. 
• A backplane. 
• A CPU. 

Any system using the series of the PLC can be set up very easily. This is because the PLC is modular, so the installation of the PLC does not need the observation of the slot rules. Especially, the S7 has rugged free characteristic for the operation. It also has hot swapping for the signal modules. Thus, the characteristic has made the installation so much easier. Knowing that the installation for the PLC system is not so complicated, many manufacturers and factories are interested to use the system. The installation is easy, and so is the operation. The operation for the system using S7 is also friendly users. Thus, program developers of the S7 PLC will also prefer the system than any other system.

(source : program-plc.blogspot)